
Brian's '96
- yikes
- Founder
- Posts: 4138
- Joined: Sun Dec 06, 2009 7:51 am
- Bronco Info: 1996 with tires and stuff
- Location: Yucaipa, CA
Re: Brian's '96
Finally finished up the burb and got started on the Bronco again. Opened up the holes in the pitman and swinger to .6250, then turned .027 off of the misalignment bushings for a nice snug fit. Progress will be slow as usual, but the Bronco has to be back online for a June family vacation, so...motivation!


- Silverslk
- Posts: 1932
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- Bronco Info: 1995 Eddie Baur Bronco......GONE to a better home
- Location: Garden Grove, CA
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Re: Brian's '96
Looks good Brian!! Where is the vacation to? How's the burb?
SteveG wrote:The point? It's amazing these front ends go down the road straight in any form! The TTB is brute. A broad sword and not a scalpel. That's why I love it!
- yikes
- Founder
- Posts: 4138
- Joined: Sun Dec 06, 2009 7:51 am
- Bronco Info: 1996 with tires and stuff
- Location: Yucaipa, CA
Re: Brian's '96
We're going to June Lake again. Kids had a blast there the last time. Planning to spend a day at Bodie and take the tour this time. Fishin, ghost towns, campfires, smores, rc cars and good times! Can't wait. My oldest is graduating, so this won't happen much more with all of us.
Burb is doing great. The replacement spiders have fewer and bigger teeth, so they should hold up better. Trying some of that super duper Redline synthetic in it as well. It's got a 150k and hopefully it will go 250.
Burb is doing great. The replacement spiders have fewer and bigger teeth, so they should hold up better. Trying some of that super duper Redline synthetic in it as well. It's got a 150k and hopefully it will go 250.
- tcm glx
- Peanut Butter
- Posts: 7308
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- Bronco Info: 93 Ford Bronco 5.8
- Location: Riverside Ca
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Re: Brian's '96
yikes wrote:Finally finished up the burb and got started on the Bronco again. Opened up the holes in the pitman and swinger to .6250, then turned .027 off of the misalignment bushings for a nice snug fit. Progress will be slow as usual, but the Bronco has to be back online for a June family vacation, so...motivation!
Looking forward to this B, attention to detail is great!
- economig
- Posts: 1101
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- Bronco Info: 1994 Eddie Bauer 5.8L
- Location: SW Riverside County
Brian's '96
X2!tcm glx wrote: Looking forward to this B, attention to detail is great!
T H R E A T Motorsports
- BajaF250
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- Bronco Info: 1982 Ford F250
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Re: Brian's '96
Very nicely done Brian... can't wait to see it complete!
- yikes
- Founder
- Posts: 4138
- Joined: Sun Dec 06, 2009 7:51 am
- Bronco Info: 1996 with tires and stuff
- Location: Yucaipa, CA
Re: Brian's '96
I think I've got 4-4.5 hours in the machine shop so far. Shortened four of the bolts and milled flats on the bungs this evening. Knuckles are next.


- ChaseTruck754
- Spy/Ninja
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- Location: Huntington Beach, CA
Re: Brian's '96
looks good. I was just looking at the bungs I have for the crew tie rod the other night & figuring how to best secure them in the mill to do some flat spots in them.
Owner of only dead and forgotten projects
Re: Brian's '96
What is the purpose of the flat spots?
- yikes
- Founder
- Posts: 4138
- Joined: Sun Dec 06, 2009 7:51 am
- Bronco Info: 1996 with tires and stuff
- Location: Yucaipa, CA
Re: Brian's '96
Wrench flats for tightening the jam nuts.
- Silverslk
- Posts: 1932
- Joined: Tue Dec 08, 2009 12:13 pm
- Bronco Info: 1995 Eddie Baur Bronco......GONE to a better home
- Location: Garden Grove, CA
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Re: Brian's '96
DAMN Brian!!!
SteveG wrote:The point? It's amazing these front ends go down the road straight in any form! The TTB is brute. A broad sword and not a scalpel. That's why I love it!
- yikes
- Founder
- Posts: 4138
- Joined: Sun Dec 06, 2009 7:51 am
- Bronco Info: 1996 with tires and stuff
- Location: Yucaipa, CA
Re: Brian's '96
Got the front end ready this morning. Taking the knuckles to the shop right now to bore the holes for the bolts.


- philofab
- Basura Blanca
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Re: Brian's '96
What happened to the taper adapter?
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- Silverslk
- Posts: 1932
- Joined: Tue Dec 08, 2009 12:13 pm
- Bronco Info: 1995 Eddie Baur Bronco......GONE to a better home
- Location: Garden Grove, CA
- Contact:
Re: Brian's '96
I'm pretty sure he is just keeping the adapters in the spares on the truck in case he ever has to replace a knuckle with a stock one to get home.philofab wrote:What happened to the taper adapter?
SteveG wrote:The point? It's amazing these front ends go down the road straight in any form! The TTB is brute. A broad sword and not a scalpel. That's why I love it!
- yikes
- Founder
- Posts: 4138
- Joined: Sun Dec 06, 2009 7:51 am
- Bronco Info: 1996 with tires and stuff
- Location: Yucaipa, CA
Re: Brian's '96
Not gonna lie...I'm a bit nervous about them. They look really nice, but I don't know the specific material type/quality used or what they're heat treated to. They'll be great back-ups for the tool bag. Decided to go double shear and if there's enough clearance, just going to run a 3/4" bolt with spacers to keep it simple. Overkill on size, but again, simple.philofab wrote:What happened to the taper adapter?
Re: Brian's '96
Have you seen the bungs that have a nut machined in to them?yikes wrote:Wrench flats for tightening the jam nuts.
- yikes
- Founder
- Posts: 4138
- Joined: Sun Dec 06, 2009 7:51 am
- Bronco Info: 1996 with tires and stuff
- Location: Yucaipa, CA
Re: Brian's '96
Don't recall seeing any in a configuration that I liked. Knew I could trust the thread quality on the Kartek stuff.
- Becks_Bronco
- Posts: 1273
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- Bronco Info: 96 Eddie Bauer, 5.8
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Re: Brian's '96
This bronco gives me the warm and fuzzies.