Things escalated Saturday.
Got slammed at work and doing PIT support at races next couple weekends right after i dropped the whole front end to re-do nearly everything. Sooo she may be a hover craft for a couple weeks.
Borrowing buddy's TT in the mean time.
Reasons for tearing the front end down...
Passenger TTB shaft hitting TTB through passage way. So bad, that the passenger side couldn't bump while the driver side was drooped, and therefore blew both Warn hub internals out from gnarly shaft forces and made for some craptastic suspension cycling. I will be opening up this passage and reinforcing the area.
TTB pivot bushings... enough said. Called Nexgen.. Uniballs on their way.
Seized radius arm to TTB bolt threads. Needed to be chased.
Diff axle seals leaking like hell, needed to be replaced.
Gears were not matched. Called West Coast Diff, and have 4.56 Ring/Pinion, setup kit and seals inbound so she will be gear matched finally.
Half ass'd coilover tabs needed to be cleaned up.
Backside of passenger side TTB was never boxed. With only a couple hundred dirt miles, this beam was already cracking where they commonly do when not boxed in.
Bottom of diff will also be plated. Various welds will be gouged and rewelded.
Added a few more plates to further strengthen engine cage/a pillar tie ins.
Plating the TTB frame pivots with 3/16" For more bolt contact.
All new bearings/seals
Also adding more core support braces, and mounted the charcoal canister and smog pump crap
A lot of time and money being dumped into the front end rebuild but it will all be very solid, cleaner, and functional 4x4.
Fresh set of Outlaw II's arrived. Mounting the 35" BFG AT's next week. Back down to 35's to make the bronco a little more affordable to drive.
