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The BroncO 'Bama Build

Posted: Fri Feb 21, 2020 6:46 am
by ThrustMaster
I guess its time to start posting pictures of my 1985 Bronco XLT auto 5.8 build. Bought this last year and had to rebuild the engine becasue of cam bearing failure. The plan is to offsett the awful truck culture of Texas with something cool and functional. Just started building the eams this past weekend and got the new cam broken in. The plan is to finish the beams and mount with threat radius arms and run a 2.5 CO and 2.5 smoothy. Mount glass and then drive it for the summer. I will start working on the cage next winter.

Re: The BroncO 'Bama Build

Posted: Fri Feb 28, 2020 6:30 am
by ThrustMaster
slowly but shurely getting the beams done
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Re: The BroncO 'Bama Build

Posted: Fri Feb 28, 2020 8:10 am
by mobil1syn
buy a 55 gallon trash can, 5 gallon of simple green concentrate, dump simple green in trash can, fill with water, drop beam in and let it soak for a few days, flip it over, let it soak for a few more days, let it dry and cleaning whats left will be much easier. i usually do the trash can procedure and theyre clean enough the locate powder coat place will media blast em for me.

Re: The BroncO 'Bama Build

Posted: Fri Feb 28, 2020 8:11 am
by mobil1syn
ooh and if youre going to run glass, you can wear socks with sandals dude

Re: The BroncO 'Bama Build

Posted: Mon Mar 02, 2020 8:58 am
by ThrustMaster
mobil1syn wrote:ooh and if youre going to run glass, you can wear socks with sandals dude
They are spark proof socks.

Re: The BroncO 'Bama Build

Posted: Mon Mar 02, 2020 8:59 am
by ThrustMaster
Weekend updates.
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Re: The BroncO 'Bama Build

Posted: Wed Mar 04, 2020 9:17 pm
by motorbreath53
Cool stuff!

I want to widen a set of beams next time I have one apart. Seems straight forward enough.

Whats your plan for axles? And are you acounting for the lift with moving the balljoint or are you building it into the splice on the beams?

Re: The BroncO 'Bama Build

Posted: Thu Mar 05, 2020 1:47 pm
by ThrustMaster
motorbreath53 wrote:Cool stuff!

I want to widen a set of beams next time I have one apart. Seems straight forward enough.

Whats your plan for axles? And are you acounting for the lift with moving the balljoint or are you building it into the splice on the beams?
It's a lot of work and patience.
I built 2 degrees of camber into my extension plates, less than most turns but my pivot points are sightly lower. I am going to extend and sleeve my stock ones until i am sure that everything is the way i want it, then ill get some made.

Re: The BroncO 'Bama Build

Posted: Wed Mar 11, 2020 10:48 am
by ThrustMaster
Driver's side beam is done, finally...

Re: The BroncO 'Bama Build

Posted: Fri Mar 13, 2020 11:43 am
by Becks_Bronco
Looking good man!

If you have not already bought the Threat stuff, you may want to look into Giant, Desolate, Solo, Oocho, Southwest etc. I have heard from a number of people that the fit/finish and fitment on the Threat stuff leaves something to be desired.

Re: The BroncO 'Bama Build

Posted: Fri Mar 13, 2020 3:31 pm
by entity-unknown
While the others vendors may be prettier, it's cuz they have jigs and do it all day with a dedicated crew. You may not have the best welds but they're good enough for what you want. If you're gonna do cut&turn, you might want to practice a bit more for those life critical welds pie cut welds but your quality looks good enough as is. You saved yourself about a few thousand and no shipping BS -materials :)
Smooth Operator and good luck!

The BroncO 'Bama Build

Posted: Fri Mar 13, 2020 3:43 pm
by hobbyturnedobsession
I believe Yikes said it best to me one time. I've had the prettiest welds break and the ugliest hold. It's all about penetration.

Sent from my moto g(6) using Tapatalk

Re: The BroncO 'Bama Build

Posted: Thu Mar 19, 2020 6:38 am
by ThrustMaster
Got the beams mocked up and working on radius arm mount locations. I had to cut off the old side pipe mufflers, won't miss those.

The BroncO 'Bama Build

Posted: Thu Mar 19, 2020 7:06 am
by hobbyturnedobsession
Looking good

Sent from my moto g(6) using Tapatalk

Re: The BroncO 'Bama Build

Posted: Mon Mar 23, 2020 8:47 am
by ThrustMaster
Got the beams on and did some cycling. pretty happy with the bump travel so far.

Re: The BroncO 'Bama Build

Posted: Tue Mar 31, 2020 3:12 pm
by funinthesun95
looks good

Re: The BroncO 'Bama Build

Posted: Wed Apr 01, 2020 9:02 am
by ThrustMaster
Had to rear work the shock mount a bit, but am happy with it now. The damn master cylinder is right where i want to put my upper mounts.
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The BroncO 'Bama Build

Posted: Wed Apr 01, 2020 11:46 am
by hobbyturnedobsession
I know the feeling. I am working out the same issue myself. I'm thinking a bend near the master cylinder to clear it. It's either that or go hydroboost.

Sent from my moto g(6) using Tapatalk

Re: The BroncO 'Bama Build

Posted: Tue Apr 28, 2020 7:08 am
by ThrustMaster
made more progress, finished up the drivers side. on to the passengers side.

Re: The BroncO 'Bama Build

Posted: Thu Jun 11, 2020 10:15 am
by Becks_Bronco
looking good!! It took me as long to install a set of manual hubs as it did for you to mount the front suspension. I'm envious of your progress lol!