This is my 1981 Bronco build thread....

henri
Posts: 35
Joined: Thu May 26, 2011 3:56 pm
Bronco Info: 1981 Bronco 400" engine with TMeyer 9,3:3 CR, D44 SAS , deaver coils, Shackle flip, ZF5, NP205,

Re: This is my 1981 Bronco build thread....

Post by henri »

some updates here.... :mrgreen: :mrgreen: ....the TMeyer 9,3:1 pistons (020) are in with the performer edelbrock cam and Ford motorports timing chain set.....


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By null at 2011-01-05

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By null at 2011-01-05

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By null at 2011-01-05

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By null at 2011-01-05

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By montecarlo at 2011-01-08

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By montecarlo at 2011-01-08

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By montecarlo at 2011-01-08

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By montecarlo at 2011-01-08

Well..I thought I was firing up the engine today....but....when I opened the distribuitor box...some parts were missing.... :banghead: :banghead:
I can´t believe it!!!!!!!!!.

this are the missing parts

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Pics from today...

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By montecarlo at 2011-01-11

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By montecarlo at 2011-01-11
henri
Posts: 35
Joined: Thu May 26, 2011 3:56 pm
Bronco Info: 1981 Bronco 400" engine with TMeyer 9,3:3 CR, D44 SAS , deaver coils, Shackle flip, ZF5, NP205,

Re: This is my 1981 Bronco build thread....

Post by henri »



henri
Posts: 35
Joined: Thu May 26, 2011 3:56 pm
Bronco Info: 1981 Bronco 400" engine with TMeyer 9,3:3 CR, D44 SAS , deaver coils, Shackle flip, ZF5, NP205,

Re: This is my 1981 Bronco build thread....

Post by henri »

This saturday we started swapping in the 400 ......I have some problems cos I´m usin 302/351W engine perches........the right header hits into the frame ..... I´ll be using some engine mounts that are very easy to get in my country bolted to a 1/2" plate and this one bolted to the engine.......so I can solve the issue uf the engine perches....but I think the header will still hit the frame....

This is a friend of mine with a "precision tool" in his hand... :mrgreen:

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By montecarlo at 2011-02-12



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By montecarlo at 2011-02-12

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By montecarlo at 2011-02-12

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By montecarlo at 2011-02-12

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By montecarlo at 2011-02-12
henri
Posts: 35
Joined: Thu May 26, 2011 3:56 pm
Bronco Info: 1981 Bronco 400" engine with TMeyer 9,3:3 CR, D44 SAS , deaver coils, Shackle flip, ZF5, NP205,

Re: This is my 1981 Bronco build thread....

Post by henri »

well I worked on the engine mounts today.......the engine now sits about 1" rearward....the fuel pump hits the engine crossmember but I´ll cut it to make some space......but I still have problems with the right header.. :banghead: :banghead: hits in both edges of the frame......

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By montecarlo at 2011-02-14

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By montecarlo at 2011-02-14

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By montecarlo at 2011-02-14

Is hiting here....in the lower and upper frame edge....anyone have pics about how to solve this issue??

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By montecarlo at 2011-02-14

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Uploaded with ImageShack.us

Well today I got the 400 and ZF5 together....and took of the engine perches.......then I placed the engine and trans in the position I wanted.....and now I have enought room for everything.....so now I only have to modify the engine perches to fit the engine the actual position....

Left mount..
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By montecarlo at 2011-02-17

Right mount...
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By montecarlo at 2011-02-17


Header clearance....
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By montecarlo at 2011-02-17
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By montecarlo at 2011-02-17
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By montecarlo at 2011-02-17

The Zf5
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By montecarlo at 2011-02-17
henri
Posts: 35
Joined: Thu May 26, 2011 3:56 pm
Bronco Info: 1981 Bronco 400" engine with TMeyer 9,3:3 CR, D44 SAS , deaver coils, Shackle flip, ZF5, NP205,

Re: This is my 1981 Bronco build thread....

Post by henri »

some updates.....
Home made engine mounts...

Left

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By montecarlo at 2011-03-15
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By montecarlo at 2011-03-15

Right

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By montecarlo at 2011-03-15

Trans crossmember...I used one that I had in my junk.....I think the front driveshaft will hit the left header.... :banghead: :banghead: :banghead: .....fxxxk I hate this headers..... :mad: :mad:

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By montecarlo at 2011-02-23

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By montecarlo at 2011-02-23
henri
Posts: 35
Joined: Thu May 26, 2011 3:56 pm
Bronco Info: 1981 Bronco 400" engine with TMeyer 9,3:3 CR, D44 SAS , deaver coils, Shackle flip, ZF5, NP205,

Re: This is my 1981 Bronco build thread....

Post by henri »

Adapter for the ZF5 to 351/400

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By montecarlo at 2010-12-27

Today pics.....This is what I did this morning....cut a piece of flange to fit the shift rail...

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By montecarlo at 2010-12-27

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By montecarlo at 2010-12-27

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By montecarlo at 2010-12-27

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By montecarlo at 2010-12-27

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By montecarlo at 2010-12-27

Re-using the tranfer shifter

Used 3 strips of 1/4 metal and welded them...
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By null at 2010-12-27

Then I made the thread into the cast iron and used allen bolts
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By null at 2010-12-27

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By null at 2010-12-27

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By null at 2010-12-27

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By null at 2010-12-27

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By null at 2010-12-27

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By null at 2010-12-27

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By null at 2010-12-27

some updated pics....ZF/205 cleaned and pinted...epoxi Black...the same used for the front axle


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By montecarlo at 2011-01-22

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By montecarlo at 2011-01-22

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By montecarlo at 2011-01-22

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By montecarlo at 2011-01-22

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By montecarlo at 2011-01-22

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By montecarlo at 2011-01-22

I always tried to make it work with parts that are easy to find in my country....like the clutch...(I used a set that is really easy to find)

This is what I´ve been doing....

I made a threaded hole to fit the "pivot ball" for the new fork...

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By montecarlo at 2011-01-27

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By montecarlo at 2011-01-27

I had to grind about 1/4" to get the Clutch Slave Cylinder aligned with the bellhousing bolt

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I´weld a piece of cast so I´ll can bolt on the lower bolt.


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By montecarlo at 2011-01-27
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By montecarlo at 2011-01-27
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By montecarlo at 2011-01-27

I welded a piece of cast iron to the bellhousint to fit the second bolt of the slave cylinder

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By montecarlo at 2011-02-05
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By montecarlo at 2011-02-05
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By montecarlo at 2011-02-05
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By montecarlo at 2011-02-05
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By montecarlo at 2011-02-05
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By montecarlo at 2011-02-05
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By montecarlo at 2011-02-05

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By montecarlo at 2011-02-08

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By montecarlo at 2011-02-08
henri
Posts: 35
Joined: Thu May 26, 2011 3:56 pm
Bronco Info: 1981 Bronco 400" engine with TMeyer 9,3:3 CR, D44 SAS , deaver coils, Shackle flip, ZF5, NP205,

Re: This is my 1981 Bronco build thread....

Post by henri »

While I was waiting for the parts for the 400 .... I started with the interior....


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By montecarlo, shot with DSC-W50 at 2010-04-22

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By montecarlo, shot with DSC-W50 at 2010-04-22

Jeje...quedo lindo....pero me falta un pedal????.... :idk4 :idk4
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By montecarlo, shot with DSC-W50 at 2010-04-22

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By montecarlo, shot with DSC-W50 at 2010-04-22

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By montecarlo, shot with DSC-W50 at 2010-04-22[/quote]

2nd day....I sarted after work at about 6 PM....

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By montecarlo, shot with DSC-W50 at 2010-04-23

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By montecarlo, shot with DSC-W50 at 2010-04-23

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By montecarlo, shot with DSC-W50 at 2010-04-23

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By montecarlo, shot with DSC-W50 at 2010-04-23[/quote]
henri
Posts: 35
Joined: Thu May 26, 2011 3:56 pm
Bronco Info: 1981 Bronco 400" engine with TMeyer 9,3:3 CR, D44 SAS , deaver coils, Shackle flip, ZF5, NP205,

Re: This is my 1981 Bronco build thread....

Post by henri »

I applyed a butyl rubber frame paint to the interior....aho

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By montecarlo at 2010-04-27

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By montecarlo at 2010-04-27

then the final step...kind of Dynamat :thumb:

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By montecarlo at 2010-04-27

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By montecarlo at 2010-04-27

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By montecarlo at 2010-04-27

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By montecarlo at 2010-04-27

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By montecarlo at 2010-04-27

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Shot at 2010-04-29

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Shot at 2010-05-06

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Shot at 2010-05-15

I took off the pedals....cleaned everything and regrease....

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Shot at 2010-05-16

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By montecarlo at 2011-04-09
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By montecarlo at 2011-04-09
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By montecarlo at 2011-04-09
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By montecarlo at 2011-04-10
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