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Re: Nothing special class3 pics

Posted: Thu Apr 11, 2024 3:05 pm
by ESHALLBETTER
Testing 1,2,3

Re: Nothing special class3 pics

Posted: Fri Apr 12, 2024 11:02 am
by ESHALLBETTER
I might be a little out of build order given I'm playing catch up, but here's more!

Panels before paint
stupid suv.png
stupid suv.png (584.87 KiB) Viewed 768 times
Prep help
custom tool holder.png
custom tool holder.png (676.95 KiB) Viewed 768 times
primed and seam sealed
primed and sealed.png
primed and sealed.png (561.5 KiB) Viewed 768 times

Re: Nothing special class3 pics

Posted: Fri Apr 12, 2024 11:03 am
by ESHALLBETTER
exterior tub painting:
tub paint 1.png
tub paint 1.png (671.18 KiB) Viewed 768 times
tub paint 2.png
tub paint 2.png (572.37 KiB) Viewed 768 times

Re: Nothing special class3 pics

Posted: Fri Apr 12, 2024 11:05 am
by ESHALLBETTER
built a front bumper
bumper 1.png
bumper 1.png (583.95 KiB) Viewed 767 times
bumper 2.png
bumper 2.png (609.56 KiB) Viewed 767 times
bumper 3.png
bumper 3.png (482.17 KiB) Viewed 767 times
bumper weld.png
bumper weld.png (466.76 KiB) Viewed 767 times

Re: Nothing special class3 pics

Posted: Fri Apr 12, 2024 2:32 pm
by ESHALLBETTER
Then it was time to put all these parts I've been hording for 15 years back on the truck!
batts and cell.png
batts and cell.png (616.12 KiB) Viewed 763 times
assembly2.png
assembly2.png (671.85 KiB) Viewed 763 times
Plumbing and wiring going back in
plumbing and wiring.png
plumbing and wiring.png (495.32 KiB) Viewed 763 times
Bolting shocks and panels in
front assembly.png
front assembly.png (295.67 KiB) Viewed 763 times
front assembly2.png
front assembly2.png (576.51 KiB) Viewed 763 times
rear bumps.png
rear bumps.png (643.95 KiB) Viewed 763 times

Re: Nothing special class3 pics

Posted: Fri Apr 12, 2024 2:35 pm
by ESHALLBETTER
more coolers and radiator gaurds
rad and coolers.png
rad and coolers.png (678.46 KiB) Viewed 763 times
fabbed up a cross member
shock brace.png
shock brace.png (544.84 KiB) Viewed 763 times
......at this point we were in crunch time to KOH - full panic had set in
panic.png
panic.png (754.07 KiB) Viewed 763 times

Re: Nothing special class3 pics

Posted: Fri Apr 12, 2024 2:38 pm
by ESHALLBETTER
threw in some more wiring!
wire mess.png
wire mess.png (622.3 KiB) Viewed 763 times
then fabbed up the twin stick operation
twin stick2.png
twin stick2.png (490.98 KiB) Viewed 763 times
twin stick.png
twin stick.png (513.17 KiB) Viewed 763 times
twin stick lever 2.png
twin stick lever 2.png (410.3 KiB) Viewed 763 times
I can jam it in and out of 4H on the fly. 4L is on the co-dog side. If we need 4 low he's probably getting out anyway.....
twin stick lever.png
twin stick lever.png (518.08 KiB) Viewed 763 times

Re: Nothing special class3 pics

Posted: Fri Apr 12, 2024 2:43 pm
by ESHALLBETTER
Put the seats and "interior" back in the truck to complete the (opposite of a) luxury prerunner feel
interior.png
interior.png (587.01 KiB) Viewed 763 times
Fabbed up a quick spare tire mount just so I'd have one out at KOH. I want to build a dual swing out rack later but this fit the need and the timeline.
quick rack.png
quick rack.png (544.83 KiB) Viewed 763 times
At this point it was starting to look promising... I wasn't sleeping, and hadn't seen my family for days....
together.png
together.png (609.47 KiB) Viewed 763 times

Re: Nothing special class3 pics

Posted: Fri Apr 12, 2024 2:50 pm
by ESHALLBETTER
loaded up and rolled out!
koh bound.png
koh bound.png (531.42 KiB) Viewed 763 times
made it!
koh.png
koh.png (360.74 KiB) Viewed 763 times
High fived my bronco bro. We made a bet the year prior committing to have both Broncos there this year. We both won.
bronco bros.png
bronco bros.png (514.56 KiB) Viewed 763 times
having it out for the first time was awesome....it's been in the works a lonnnnnnngggggggg time....
koh2.png
koh2.png (611.61 KiB) Viewed 763 times

Re: Nothing special class3 pics

Posted: Fri Apr 12, 2024 2:53 pm
by ESHALLBETTER
Broke some stuff we could fix...
fix or repair daily.png
fix or repair daily.png (485.47 KiB) Viewed 763 times
stocked up on desert karma.
desert karma.png
desert karma.png (563.89 KiB) Viewed 763 times
Then broke some stuff we couldn't fix....
broke.png
broke.png (461.26 KiB) Viewed 763 times
broken.png
broken.png (682.47 KiB) Viewed 763 times

Re: Nothing special class3 pics

Posted: Fri Apr 12, 2024 4:50 pm
by SteveG
Dang! What couldn't you fix?

Re: Nothing special class3 pics

Posted: Sun Apr 14, 2024 10:06 am
by ESHALLBETTER
Broke the steering rod with the bend in it. Murphy's Law also dictated that when the broken parts went tumbling under the truck it would center punch the oil filter and wipe that out. lol

Re: Nothing special class3 pics

Posted: Thu May 02, 2024 6:17 am
by hobbyturnedobsession
Your bronco looks killer. I'd say 90% of the time, the first trip ends with a broken something. Can I ask what may have caused the break of the tie rod?

Re: Nothing special class3 pics

Posted: Thu May 02, 2024 8:03 am
by toddz69
Glad to see it's out on the trails under its own power though!

Re: Nothing special class3 pics

Posted: Fri May 03, 2024 4:12 pm
by Pickuptrucker
yeah we definitely need to see the pics!

Re: Nothing special class3 pics

Posted: Mon May 13, 2024 12:46 pm
by ESHALLBETTER
hobbyturnedobsession wrote:
Thu May 02, 2024 6:17 am
Your bronco looks killer. I'd say 90% of the time, the first trip ends with a broken something. Can I ask what may have caused the break of the tie rod?
I executed the first steering rod poorly, and was pushing the truck pretty hard. About 60-65 MPH through some pretty good bumps. I used 1.5 x.120 wall then sleeved and capped it with 1.75 x .120 with an internal gusset. The internal gusset was not shaped right, and too short, and the tie rod split at the bend where the gusset ended and the "cap" was welded.

The new tie rod is one piece of 1.5 x .250 wall 4130 and I've had no problems.

I have in car video from right before it happened, but I'm not sure how to post it.

Re: Nothing special class3 pics

Posted: Mon May 13, 2024 3:20 pm
by Nick
Dang!!

Re: Nothing special class3 pics

Posted: Mon May 13, 2024 3:59 pm
by flyinbronco
Congrats on getting it in the dirt. It looks bad ass Eric.

Re: Nothing special class3 pics

Posted: Mon May 20, 2024 7:06 am
by hobbyturnedobsession
ESHALLBETTER wrote:
Mon May 13, 2024 12:46 pm
hobbyturnedobsession wrote:
Thu May 02, 2024 6:17 am
Your bronco looks killer. I'd say 90% of the time, the first trip ends with a broken something. Can I ask what may have caused the break of the tie rod?
I executed the first steering rod poorly, and was pushing the truck pretty hard. About 60-65 MPH through some pretty good bumps. I used 1.5 x.120 wall then sleeved and capped it with 1.75 x .120 with an internal gusset. The internal gusset was not shaped right, and too short, and the tie rod split at the bend where the gusset ended and the "cap" was welded.

The new tie rod is one piece of 1.5 x .250 wall 4130 and I've had no problems.

I have in car video from right before it happened, but I'm not sure how to post it.
Thank you for the info, I built my swing steering, and ran .120 1.5 tubing and was contemplating reinforcing. I will do that.