Page 1 of 1

Ford RZR XP4000

Posted: Sat Feb 09, 2019 9:39 pm
by Hauls Assington
Well, I am back.

I sold the Beast Bronco, and have moved on. She was fast, but there were things that I should have done differently from the beginning. Number 1 was sticking with a stock efi motor would have been much better, as I was getting like 6mpg on premium with the 414w stroker motor. Also, My family has grown, and I couldn't fit everyone in the bronco.

Now it is time for a new project, I got a 94 ranger 4x4, 4.0. and I am going to basically make a 5 seater UTV.

This will be a C&T stock width, leaf sprung buggy.

I got a set of saw 2.5x12" coilovers for the front, and some saw 2.5"x18 bypasses for the back.

I am going to do the shackle flip with chevy 64" springs setup in the back.

The idea is basically a UTV/prerunner truggy.

So far I have acquired some parts, and ripped the body off. I got a pile of 1.5"x .095 wall DOM for the cage. I am going for lightweight. This is going to be more of an adventure vehicle that sees mountains, and desert, than pure desert. Image Image Image Image Image Image

Re: Ford RZR XP4000

Posted: Sat Feb 09, 2019 9:48 pm
by Hauls Assington
I got a 8.8 out of a 2000 sploder, 3.73 posi, this thing has the dana 35 with 3.73's in front. I got a set of 33x12.50x15's.
It has a blown automatic tranny, I picked up an M5OD-R1 5 speed, and I am looking for a manual shift t-case.

My plan is to do a fuel cell. I am going to have to re-engineer the interior, as I threw away the cab completely. I have all the wiring, pedals, shifters ect, but I think I am going to build a pedal box like a racecar, and just pretty much start from scratch. New Mexico has pretty relaxed rules for vehicles, and It looks like it can be street legal with no windshield.

I sure appreciated all the help I got here with my Bronco project, I am hoping to ram this project through in a short period of time. Like be done within a year from now, LOL, we will see!

Re: Ford RZR XP4000

Posted: Sun Feb 10, 2019 6:10 pm
by Hauls Assington
Today I ripped the rear end off after checking the pinion angle.

I will have to cut the leaf spring mounts off the sploder rear end, and re weld them on, I figure I will put the new spring on, u-bolted loosly, put the angle gauge back on, and rotate it till it is the same angle as before, then weld the perches back on. I removed the shackle hangers, plan to eef up the shackles, but leave them the same length.

Image

Image

Re: Ford RZR XP4000

Posted: Sun Feb 10, 2019 10:29 pm
by Pickuptrucker
This will be a cool project!

Re: Ford RZR XP4000

Posted: Mon Feb 11, 2019 10:04 am
by Becks_Bronco
Very interesting. Looking forward to watching this one!

Re: Ford RZR XP4000

Posted: Sun Jul 19, 2020 11:20 pm
by Hauls Assington
Image

I got the springs mounted and realized I would need to re- arch them.

So I used the kinker and it worked. Re-arched them 3.5in.

Image

Made some leaf plates/lower rear shock mounts, not quite done yet, they will be getting plated across the shock mount areas, leaving room for the end of the shock.
Image

Image

Re: Ford RZR XP4000

Posted: Sun Jul 19, 2020 11:34 pm
by Hauls Assington
Moving forward, I cut and turned the beams, and built extended radius arms.

I was looking for 3" of lift in the front, so I jacked it up to normal ride height, took measurements, then lowered the beams so that it would have 3" of lift, measured again, and determined that I would need to move the lower ball joints out by 20mm. It was the same on both sides. I cut the lower ball joints out, added a 20mm wide piece of 3/8's and welded the hell out of them. The knuckles went back on, and after reinstalling, it was success.

On the radius arms, I cut the stock ones in half, got a piece of 2" DOM, welded in a bung to accept a big heim, then added another piece of 1.5 pipe to the bottom, after mocking it up to get the right castor and wheelbase.
Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image


Image

Image

Image

Re: Ford RZR XP4000

Posted: Sun Jul 19, 2020 11:45 pm
by Hauls Assington
Due to this blasphemy that I have comitted, it will end up being the XP5300.

I really wanted an automatic, and I just couldn't figure out a cheap way to make the 4.0 work as an auto. It was cheaper to get a 5.3 with tranny and t-case, than to rebuild the pos auto trans I had.

My goal is to get this done for less than 5K, so it is a super budget build, so far I have spent 3500, and I have most of the important stuff covered.

Image

Re: Ford RZR XP4000

Posted: Fri Jul 24, 2020 10:16 pm
by Pickuptrucker
Sweet keep it coming!

Re: Ford RZR XP4000

Posted: Mon Jan 24, 2022 9:43 am
by Hauls Assington
Image

Re: Ford RZR XP4000

Posted: Mon Jan 24, 2022 9:45 am
by Hauls Assington
Image

Exhaust is frankensteined so it is above the rail, oh I guess engine is in as well.

Re: Ford RZR XP4000

Posted: Mon Jan 24, 2022 9:46 am
by Hauls Assington
Image

Re: Ford RZR XP4000

Posted: Mon Jan 24, 2022 9:47 am
by Hauls Assington
Image
Spent a few minutes with a plasma table.

Re: Ford RZR XP4000

Posted: Mon Jan 24, 2022 9:49 am
by Hauls Assington
Image

Re: Ford RZR XP4000

Posted: Mon Jan 24, 2022 9:49 am
by Hauls Assington
Image

Re: Ford RZR XP4000

Posted: Mon Jan 24, 2022 9:51 am
by Hauls Assington
Image changed the angles a little bit

Re: Ford RZR XP4000

Posted: Mon Jan 24, 2022 9:52 am
by Hauls Assington
Image front shocks are thinking about getting installed.

Re: Ford RZR XP4000

Posted: Sun Apr 10, 2022 2:44 pm
by Pickuptrucker
lookin wild!