Tranny fluid leak

92Custom
Posts: 15
Joined: Tue Jan 25, 2011 10:17 pm
Bronco Info: 1992 Custom. 302/5 speed/ manual 4x4 and hubs.

Tranny fluid leak

Post by 92Custom »

Long story short, put a new M5OD in my truck a few months ago. Just took it on the interstate for the first time since I bought it and when I got home and parked it noticed that the ENTIRE underside was coated in tranny fluid and a puddle was forming. So a massive leak to say the least.

It seems to be at the seam between the tranny and transfer case. How would I go about figuring out which one is the leaker? Which seals go out earliest in these?

1992 Bronco, 302/M5OD/BW1356
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hobbyturnedobsession
Posts: 4576
Joined: Tue Apr 27, 2010 8:34 am
Bronco Info: 96 c/o w/ 5.0
Location: High Desert CA

Re: Tranny fluid leak

Post by hobbyturnedobsession »

Is that a manual trans? Check your transmission and transfer case fluid level that'll tell you first off. If its the trans its a rear main leak on the trans, if its the transfer case its a front seal leak.
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philofab
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Bronco Info: A pile of crap.
Location: Bullhead, AZ
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Re: Tranny fluid leak

Post by philofab »

You have to take the t-case off anyways to check. Make sure you check the three plugs for the shifter rails too, they are above and are more likely to leak. Replace with freeze plugs and RTV, and make sure your forks arent worn so much as the rails are pushing them out.
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92Custom
Posts: 15
Joined: Tue Jan 25, 2011 10:17 pm
Bronco Info: 1992 Custom. 302/5 speed/ manual 4x4 and hubs.

Re: Tranny fluid leak

Post by 92Custom »

The transmission is brand new and the factory style rubber plugs are actually freeze plugs.

I guess I have no choice but removing the T-case to get at the leak regardless. At least it's easy! :lol:
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philofab
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Re: Tranny fluid leak

Post by philofab »

92Custom wrote:The transmission is brand new and the factory style rubber plugs are actually freeze plugs.

I guess I have no choice but removing the T-case to get at the leak regardless. At least it's easy! :lol:
When mine was rebuilt the guy didn't replace my shift forks and I pushed a freeze plug out on the 1-2 shaft. It caused a leak in pismo a few years ago. I don't trust very many rebuilders anymore.
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92Custom
Posts: 15
Joined: Tue Jan 25, 2011 10:17 pm
Bronco Info: 1992 Custom. 302/5 speed/ manual 4x4 and hubs.

Re: Tranny fluid leak

Post by 92Custom »

philofab wrote:
92Custom wrote:The transmission is brand new and the factory style rubber plugs are actually freeze plugs.

I guess I have no choice but removing the T-case to get at the leak regardless. At least it's easy! :lol:
When mine was rebuilt the guy didn't replace my shift forks and I pushed a freeze plug out on the 1-2 shaft. It caused a leak in pismo a few years ago. I don't trust very many rebuilders anymore.
Well, my original tranny was so torn up everywhere that it was just sent in for the core charge on the new one, and I am AMAZED that it qualified as a core.

I'll check the plugs when I get it on a lift. I have a 12 month, unlimited mile warranty, so if I have to use it I will.
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